Core Business Pillar 01

Battery Energy Storage Systems (BESS) PMC & Turnkey EPC

Engineering, consulting, and delivering mission-critical containerized energy storage for grid stabilization, peak shaving, and renewable power dispatch.

Consultancy & Advisory

BESS Project Management Consultancy (PMC) Scope

As Owner’s Engineers and independent PMC consultants, we safeguard project economics, ensure technical compliance, and oversee execution quality from conception to commercial operation.

Modeling PMC-01

Techno-Commercial Sizing & Chemistry Selection

Optimizing battery MWh capacity, C-rate, depth of discharge (DoD), and thermal limits against target revenue streams (arbitrage, frequency support, RTC).

  • • LFP vs. Sodium-ion vs. Flow evaluation
  • • 15-20 year degradation & augmentation modeling
  • • LCOS (Levelized Cost of Storage) analysis
Procurement PMC-02

Tender Engineering & RFP Documentation

Drafting comprehensive Employer's Requirements, technical specifications, and performance guarantee schedules for competitive EPC bidding.

  • • EPC contract risk matrix & SLA terms
  • • Vendor technical evaluation & scoring
  • • Warranty & capacity retention agreements
Quality & FAT PMC-03

Factory Acceptance Testing (FAT) Witnessing

Physical inspection and witness testing at cell, rack, and container fabrication facilities to enforce manufacturing quality standards before dispatch.

  • • Cell grading, internal resistance & capacity test
  • • Thermal propagation & BMS safety tests
  • • Inverter PCS full-power factory testing
Site Supervision PMC-04

EPC Contractor Oversight & Site QA/QC

Full-time engineering supervision on-site managing civil foundations, electrical installations, cabling, earthing, and safety adherence.

  • • Milestone inspection & bill certification
  • • Non-conformance reporting (NCR) tracking
  • • HSE safety and hazard compliance
Grid Compliance PMC-05

Interconnection & Grid Code Verification

Verifying alignment with Central Electricity Authority (CEA) connectivity regulations, state transmission utility (STU) guidelines, and CEIG approvals.

  • • Fault Ride Through (FRT) & reactive power check
  • • Power quality & harmonic compliance review
  • • Relay protection coordination verification
Commissioning PMC-06

SAT & Commercial Operation Verification

Supervision of Site Acceptance Testing (SAT), round-trip efficiency (RTE) validation, capacity tests, and commercial operation date (COD) certification.

  • • 72-hour continuous availability run
  • • Dynamic response & ramp rate verification
  • • Handover documentation & O&M manuals
Turnkey Execution

Complete BESS Turnkey EPC Infrastructure

From containerized battery racks to high-voltage grid synchronization, Ultrathon Electric handles complete engineering, procurement, construction, and commissioning.

SUBSYSTEM 01 DC STORAGE BLOCKS

Containerized Battery Enclosures

ISO standard 20ft and 40ft high-cube insulated enclosures rated IP55/NEMA 4X. Equipped with advanced liquid cooling or high-efficiency HVAC loops to maintain uniform cell temperature (±2°C) for maximized life cycles.

• Chemistry: Lithium Iron Phosphate (LFP) / Emerging Sodium-ion
• Racks: High-density modular rack configurations
• BMS: 3-tier master-slave cell telemetry with optical isolation
SUBSYSTEM 02 POWER CONVERSION

Power Conversion Systems (PCS)

Bi-directional central and string PCS units delivering 4-quadrant active and reactive power control. Supports both Grid-Following (GFL) and advanced Grid-Forming (GFM) virtual synchronous generator algorithms.

• Operating Voltage: Up to 1500V DC input range
• Response: Sub-second transition from charge to discharge
• Features: Synthetic inertia, black-start, and black-box fault recording
SUBSYSTEM 03 SAFETY & SUPPRESSION

NFPA 855 Fire & Deflagration Safety

Comprehensive multi-hazard life safety infrastructure designed to eliminate thermal runaway propagation risks in accordance with UL 9540A and NFPA 855.

• Detection: Multi-sensor off-gas (CO, H2, VOC), optical smoke & heat
• Suppression: Stat-X aerosol or clean agent deluge systems
• Venting: Roof-mounted blast deflagration relief panels
SUBSYSTEM 04 BALANCE OF SYSTEM & MV

MV Power Transformer & Switchgear

Outdoor Skid or kiosk-mounted step-up transformers stepping low-voltage PCS output up to 33kV, coupled with gas or vacuum circuit breakers for safe utility interconnect.

• Transformers: Eco-friendly ester-oil or dry-type transformers
• Switchgear: 33kV GIS / AIS panels with numerical protection relays
• SCADA: IEC 61850 substation telemetry link to grid controllers

BESS Engineering Standards Matrix

Governed by IEC 62933 (BESS System), UL 1973 (Battery Safety), UL 9540A (Fire Testing), IEEE 1547 / 2800 (Grid), and CEA Connectivity Regulations.

Request BESS Technical Proposal
Project Consultation & RFP

Consult on Your BESS PMC or Turnkey EPC Scope

Our engineering team at IMT Manesar is ready to assist with sizing models, RFP formulation, or turnkey EPC quotes.

HQ: IMT Manesar, Gurgaon 0124-4273124 sales@ultrathonelectric.com